Analytics & machine learning that understand how your systems actually work

Go beyond dashboards and black-box AI. Use context-aware analytics and machine learning built on intelligent digital twins to detect issues early, predict outcomes, and recommend actions that work reliably in real-world conditions.

What are Analytics & ML in an intelligent digital twin platform?

Analytics and machine learning transform twin-ready operational data into insight, prediction, and decision support. Instead of analyzing isolated signals, models learn how assets, processes, and systems behave together—allowing anomalies, risks, and opportunities to be identified in context and projected forward, rather than simply reported after the fact.

Why generic BI and ML struggle in operations

Most analytics tools were designed for reporting—not for running complex, dynamic systems. Common limitations include:

  • Metrics analyzed without asset or process context

  • Models trained on averages that ignore variability

  • Alerts that fire too late—or too often

  • Predictions that can't explain why something will happen

  • Insights that don't translate into action

When analytics don't understand system behavior, teams lose trust. Digital-twin-native analytics close that gap.

From context to confident decisions

1

Learn from context

Models are trained on normalized, contextualized data that reflects real operating conditions.

2

Understand normal behaviour

Establish baselines that adapt to load, environment, schedules, and interactions—not static thresholds.

3

Detect early deviation

Identify subtle changes that indicate emerging issues before failures or disruptions occur.

4

Predict what happens next

Forecast risk, performance, demand, or outcomes under current and alternative conditions.

5

Recommend action

Surface insights in a form teams can act on—prioritized, explainable, and tied to impact.

Designed for operational intelligence

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Simulation-aware learning

Combine ML with simulation to validate insights and explore outcomes beyond historical data.

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Anomaly detection

Detect early signs of degradation or abnormal behavior—without alarm overload.

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Prediction & forecasting

Estimate failure risk, throughput, energy demand, or congestion before it materializes.

Built into real operational use cases

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Predictive maintenance

Detect degradation early and predict failures with context-aware models.

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Production optimization

Identify bottlenecks, variability, and improvement opportunities across lines and plants.

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Energy optimization

Forecast demand, detect inefficiencies, and optimize cost and emissions.

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Supply chain visibility

Predict congestion, delays, and service risk across nodes and routes.

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Emergency simulation & safety

Understand cascading impacts and response outcomes under stress scenarios.

Manufacturing use cases

Analytics teams and operators can trust
Analytics teams and operators can trust

Analytics teams and operators can trust

  • Explainable outputs that show drivers and contributing factors

  • Continuous monitoring of model performance and drift

  • Validation against real outcomes, not just training data

  • Human-in-the-loop workflows for review and override

  • Clear ownership of models, data, and decisions

Analytics should earn trust through transparency—not demand it.

When analytics understand the system
When analytics understand the system

When analytics understand the system

  • Earlier detection of risk and opportunity

  • Fewer false alarms and reactive decisions

  • More accurate predictions under real conditions

  • Better alignment between insight and action

  • Faster adoption of AI across operations

The result is not "more AI"—it's better decisions, made earlier.

FAQ: Analytics & machine learning